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Inhaltsverzeichnis

Seite 1 - Service Manual

SSE™ 5000 UHF Range 2 (450–488 MHz) Portable RadioService Manual Note: to be printed in grayscale

Seite 2

viiiNovember 11, 2004 6881094C12-ANotes

Seite 3 - Service Manual

November 11, 2004 6881094C12-A7-18 Disassembly/Reassembly Procedures: Reassembly Procedures for SSE 5000 RadioNotes

Seite 4 - Foreword

Chapter 8 TroubleshootingThe purpose of this chapter is to aid in troubleshooting problems with the SSE 5000 radio. It is intended to be detailed enou

Seite 5 - Table of Contents

November 11, 2004 6881094C12-A8-2 Troubleshooting: Power-Up Error Codes8.3 Power-Up Error CodesWhen the radio is turned on (power-up), the radio perfo

Seite 6

6881094C12-A November 11, 2004Troubleshooting: Operational Error Codes 8-38.4 Operational Error CodesDuring radio operation, the radio performs dynami

Seite 7 - Table of Contents v

November 11, 2004 6881094C12-A8-4 Troubleshooting: Transmitter Troubleshooting8.6 Transmitter TroubleshootingTable 8-5 lists the possible causes of, a

Seite 8

Chapter 9 Troubleshooting ChartsThis section contains detailed troubleshooting flowcharts. These charts should be used as a guide in determining the p

Seite 9 - Related Publications

November 11, 2004 6881094C12-A9-2 Troubleshooting Charts: Main Troubleshooting Flowchart9.2 Main Troubleshooting FlowchartMAEPF-27403-AStartIs TXDevia

Seite 10

6881094C12-A November 11, 2004Troubleshooting Charts: Power-Up Failure 9-39.3 Power-Up Failure—Page 1MAEPF-27389-DRadioPower-UpFailureProbe32.768kHzC

Seite 11 - List of Figures

November 11, 2004 6881094C12-A9-4 Troubleshooting Charts: Power-Up FailurePower-Up Failure—Page 2InvestigateClockBufferComponentsandIsolateProblemT

Seite 12 - List of Tables

6881094C12-A November 11, 2004Troubleshooting Charts: DC Supply Failure 9-59.4 DC Supply Failure—Page 1NOTE: Since the failure of a critical voltage s

Seite 13 - Commercial Warranty

List of Figures ix6881094C12-A November 11, 2004List of FiguresFigure 1-1. Physical Features of the SSE 5000 Radio...

Seite 14 - III. State Law Rights

November 11, 2004 6881094C12-A9-6 Troubleshooting Charts: DC Supply FailureDC Supply Failure—Page 2MAEPF-27392-CCheckR501,D502,L501,andC504CheckV

Seite 15 - VII. Governing Law

6881094C12-A November 11, 2004Troubleshooting Charts: DC Supply Failure 9-7DC Supply Failure—Page 3MAEPF-27393-CVoltage=5.0V+/-5%?CheckVoltageatpin

Seite 16

November 11, 2004 6881094C12-A9-8 Troubleshooting Charts: Display Failure9.5 Display Failure—Page 1MAEPF-27505-CEndReplaceLCDDisplayCheckintegrityof

Seite 17 - Chapter 1 Radio Description

6881094C12-A November 11, 2004Troubleshooting Charts: Display Failure 9-9Display Failure—Page 2MAEPF-27506-BYesNoNo YesYesNoNoNoNoYesYesYes1ProblemRes

Seite 18 - H10 S DD 9 P W 6 A N S P 0 1

November 11, 2004 6881094C12-A9-10 Troubleshooting Charts: Display FailureDisplay Failure—Page 3MAEPF-27507-BLow-LevelPulsesPresent?CheckActiveLowS

Seite 19

6881094C12-A November 11, 2004Troubleshooting Charts: Volume Set Error 9-119.6 Volume Set ErrorMAEPF-27401-BNoNoNoYesYesYesVolumeSetErrorUsingavolt

Seite 20 - GENERAL RECEIVER TRANSMITTER

November 11, 2004 6881094C12-A9-12 Troubleshooting Charts: Channel Select Error9.7 Channel Select ErrorMAEPF-27402-AReplaceHousingAssemblyVerifyopera

Seite 21 - result in death or

6881094C12-A November 11, 2004Troubleshooting Charts: Button Test 9-139.8 Button TestMAEPF-27399-AEndButtonscorrect?Checksignalpathintegrityofbutto

Seite 22

November 11, 2004 6881094C12-A9-14 Troubleshooting Charts: Top/Side Button Test9.9 Top/Side Button TestUseRSStoenablebuttonReplaceU501ReplaceHousing

Seite 23 - Chapter 2 Theory of Operation

6881094C12-A November 11, 2004Troubleshooting Charts: VCO TX/RX Unlock 9-159.10 VCO TX/RX UnlockMAEPF-27398-AVCOTX/RXunlock<0.6Vdc>11.0Vdcordr

Seite 24 - 2.2 Mode of Operation

x List of TablesNovember 11, 2004 6881094C12-AList of TablesTable 2-1. Conventional Batteries...

Seite 25 - 2.2.2 Transmitting

November 11, 2004 6881094C12-A9-16 Troubleshooting Charts: VOCON TX Audio9.11 VOCON TX Audio—Page 1MAEPF-27396-OInject a 200 mVrms 1.0 kHz toneto the

Seite 26 - 2.3 Power Distribution

6881094C12-A November 11, 2004Troubleshooting Charts: VOCON TX Audio 9-17VOCON TX Audio—Page 2MAEPF-27397-BReplaceU501(GCAPII)ReplaceU509(EEPOT)Got

Seite 27 - LP2989 V5A Regulated 5.0 Vdc

November 11, 2004 6881094C12-A9-18 Troubleshooting Charts: VOCON RX Audio9.12 VOCON RX Audio—Page 1MAEPF-27394-BProbeR406forFrameSyncSignal,Compar

Seite 28

6881094C12-A November 11, 2004Troubleshooting Charts: VOCON RX Audio 9-19VOCON RX Audio—Page 2MAEPF-27395-OMake sure that you look atall solder contac

Seite 29 - 2.4 Transceiver Board

November 11, 2004 6881094C12-A9-20 Troubleshooting Charts: RX RF9.13 RX RF—Page 1FrequencyOK?UHF:73.35MHzInjectastandardFMtestsignalintothea

Seite 30 - 2.4.1.4 Serial EEPROM

6881094C12-A November 11, 2004Troubleshooting Charts: RX RF 9-21RX RF—Page 2Q501-c=5.0Vdc?NoNoNoYesYesYesRepairDefectsVisualexaminationOK?CheckVol

Seite 31 - 2.4.2.1 Receiver Front-End

November 11, 2004 6881094C12-A9-22 Troubleshooting Charts: RX RFRX RF—Page 3TP502=0Vdc?NoNoYesYesRepairdefectsMeasureRFlevelsatfirstpreselector

Seite 32 - 2.4.2.2 Receiver Back-End

6881094C12-A November 11, 2004Troubleshooting Charts: RX RF 9-23RX RF—Page 4Ye sFbit< 1.2 MHz?Measuretuning voltage(Vt) at R512NoNoNoYe sYe sVt= 3

Seite 33 - 2.4.3 Transmitter

November 11, 2004 6881094C12-A9-24 Troubleshooting Charts: RX RFRX RF—Page 5dac1=dac2?Measurepreselectorfiltertuningvoltagedac1anddac2.UHF:TP

Seite 34 - 2.4.3.2 Driver Amplifier

6881094C12-A November 11, 2004Troubleshooting Charts: TX RF 9-259.14 TX RF—Page 1TXpowerOK?PlaceXCVRandVOCONintotheanalysisfixture.Keyup.Meas

Seite 35 - 2.4.3.6 Harmonic Filter

Commercial WarrantySpecial Note on NYPD Warranty AgreementThe three-year warranty on the NYPD SSE 5000 portable radio units represents the combination

Seite 36 - 2.4.3.7 RF Detector D101

November 11, 2004 6881094C12-A9-26 Troubleshooting Charts: TX RFTX RF—Page 2MAEPF-27420-BNoYesDriverhaslowgain.ReplaceU102.RAWB+about7.2Vdc?Measu

Seite 37

6881094C12-A November 11, 2004Troubleshooting Charts: TX RF 9-27TX RF—Page 3NoYesMeasureTEMPvoltageatR130NoYesMeasureRFINDCvoltageatTP101TEMPvo

Seite 38

November 11, 2004 6881094C12-A9-28 Troubleshooting Charts: Keyload Failure9.15 Keyload FailureMAEPF-27388-BNoNoYesYesNoKeyloadFailure"KEYLOAD&q

Seite 39 - 2.5 VOCON Board

6881094C12-A November 11, 2004Troubleshooting Charts: Secure Hardware Failure 9-299.16 Secure Hardware FailureMAEPF-27387-OYe sNoYe sNoNoNoFail09/10 o

Seite 40 - 2.5.1 Interconnections

November 11, 2004 6881094C12-A9-30 Troubleshooting Charts: Secure Hardware FailureNotes

Seite 41

Chapter 10 Troubleshooting Tables10.1 List of Board and IC SignalsDue to the nature of the schematic-generating program, signal names might be differe

Seite 42

November 11, 2004 6881094C12-A10-2 Troubleshooting Tables: List of Board and IC SignalsTable 10-2. J102 VOCON Board to Universal FlexJ102Pin No.Descr

Seite 43

6881094C12-A November 11, 2004Troubleshooting Tables: List of Board and IC Signals 10-312 GND NA13 UC_INT_PTT R21614 UC_RTA0 R23515 UC_SCAN R25616 UC_

Seite 44

November 11, 2004 6881094C12-A10-4 Troubleshooting Tables: List of Board and IC Signals19 NO CONNECT20 NO CONNECT21 NO CONNECT22 NO CONNECT23 NO CONNE

Seite 45 - 2.5.2.2 Audio and Power

6881094C12-A November 11, 2004Troubleshooting Tables: List of Board and IC Signals 10-5C4 ADV ADV** YesB5 RESET D401, pin 2 1.875 V YesE8 ADDRESS 1 No

Seite 46

November 11, 2004 6881094C12-Axii Commercial WarrantyII. General ProvisionsThis warranty sets forth the full extent of MOTOROLA’S responsibilities reg

Seite 47

November 11, 2004 6881094C12-A10-6 Troubleshooting Tables: List of Board and IC SignalsF3 DATA 13 NoD5 DATA 12 NoF4 DATA 11 NoF5 DATA 10 NoF6 DATA 9 N

Seite 48 - 2.5.2.3 Interface Support

6881094C12-A November 11, 2004Troubleshooting Tables: List of Board and IC Signals 10-7A3 ADDRESS 1 YesA4 ADDRESS 2 YesA5 ADDRESS 3 YesB3 ADDRESS 4 Ye

Seite 49

November 11, 2004 6881094C12-A10-8 Troubleshooting Tables: List of Board and IC SignalsB1 DATA 8 NoG6 DATA 7 R435** NoF6 DATA 6 R434** NoF5 DATA 5 R43

Seite 50

6881094C12-A November 11, 2004Troubleshooting Tables: List of Board and IC Signals 10-9H6 KP_ROW2 C129 YesG2 KP_ROW3 C128 YesG11 KP_ROW4 C127 YesG7 KP

Seite 51

November 11, 2004 6881094C12-A10-10 Troubleshooting Tables: List of Board and IC SignalsR16 VSW2 E401* 1.875 V YesH9 V2 E402* 3.0 V YesG9 V2 E402* 3.0

Seite 52

6881094C12-A November 11, 2004Troubleshooting Tables: List of Board and IC Signals 10-11D7 SPI_MISOA MISOA SPI A Data In YesD3 SPI_MISOB MISOB SPI B D

Seite 53 - 2.5.3 Display Module

November 11, 2004 6881094C12-A10-12 Troubleshooting Tables: List of Board and IC SignalsD9 GROUND GROUND YesC8 GROUND GROUND YesB5 GROUND GROUND YesC2

Seite 54 - 2.5.5.1 Transmit Audio Path

6881094C12-A November 11, 2004Troubleshooting Tables: List of Board and IC Signals 10-13D16 NOT USED NoG12 UCTS1_USB_SPEED* NoK11 UTXD1_USB_VPO NoK14

Seite 55 - MAEPF-27418-A

November 11, 2004 6881094C12-A10-14 Troubleshooting Tables: List of Board and IC SignalsK2 NOT USED NoT1 NOT USED NoR2 NOT USED NoT2 NOT USED NoK7 NOT

Seite 56 - GCAP II IC U501

6881094C12-A November 11, 2004Troubleshooting Tables: List of Board and IC Signals 10-15N16 NOT USED NoL12 NOT USED NoM12 CKO CKO Disabled YesN15 NOT

Seite 57 - 3.2 Test Equipment

6881094C12-A November 11, 2004Commercial Warranty xiiiI. A Product which, due to illegal or unauthorized alteration of the software/firmware in the Pr

Seite 58 - Model Number

November 11, 2004 6881094C12-A10-16 Troubleshooting Tables: List of Board and IC SignalsN4 DATA 13 NoP4 DATA 12 NoR4 DATA 11 NoJ8 DATA 10 NoT4 DATA 9

Seite 59 - 3.3 Service Aids

6881094C12-A November 11, 2004Troubleshooting Tables: List of Board and IC Signals 10-17Table 10-8. U301 Digital-Support IC PinoutsU301Pin No.Descrip

Seite 60

November 11, 2004 6881094C12-A10-18 Troubleshooting Tables: List of Board and IC SignalsD1 UTXD1_USP_VPO NoB1 USB_VMO NoC3 URTS1_XRXD NoC2 USB_VPI NoD

Seite 61 - a u t i o

6881094C12-A November 11, 2004Troubleshooting Tables: List of Board and IC Signals 10-19H7 RTS_FILLSEN_3V NC NoG8 CTS_FILLREQ_3V R309* YesF8 TXDO_BDI_

Seite 62 - 3.4 Field Programming

November 11, 2004 6881094C12-A10-20 Troubleshooting Tables: List of Board and IC SignalsA7 XTAL1 G_32K 32.768 kHz Square WaveYesB7 XTAL2 NoA8 PRSC2 C5

Seite 63 - Chapter 4 Performance Checks

6881094C12-A November 11, 2004Troubleshooting Tables: List of Board and IC Signals 10-21H9 PA_DRV NC NoH10 PA_SENSE NC NoG7 PGM0 GROUND YesH8 LS3_RX N

Seite 64 - 4.2 Radio Test Mode

November 11, 2004 6881094C12-A10-22 Troubleshooting Tables: List of Board and IC SignalsJ8 SIMI_O NC NoA1 AD5_VOLUME R526 0-2.5V YesB1 AGND3 GROUND Ye

Seite 65

6881094C12-A November 11, 2004Troubleshooting Tables: List of Board and IC Signals 10-23J2 MICIN_NEG Virtual Ground No* Component located under a shie

Seite 66

November 11, 2004 6881094C12-A10-24 Troubleshooting Tables: List of Board and IC SignalsNotes

Seite 67 - 4.2.3 Control Top Test Mode

Chapter 11 Troubleshooting WaveformsThis chapter contains images of waveforms that might be useful in verifying operation of certain parts of the circ

Seite 68 - * See Table 4-4 on page 4-4

November 11, 2004 6881094C12-Axiv Commercial WarrantyNotes

Seite 69

November 11, 2004 6881094C12-A11-2 Troubleshooting Waveforms: 13 MHz Clock11.2 13 MHz Clock13 MHz clock from U301 to U501.Similar waveform is visible

Seite 70

6881094C12-A November 11, 2004Troubleshooting Waveforms: 16.8 MHz Buffer Input and Output 11-311.3 16.8 MHz Buffer Input and OutputTrace 1: Buffer inp

Seite 71

November 11, 2004 6881094C12-A11-4 Troubleshooting Waveforms: 32.768 kHz Clock Outputs11.4 32.768 kHz Clock OutputsTrace 1: Output at C313 (to real-ti

Seite 72 - 5.4 Radio Information

6881094C12-A November 11, 2004Troubleshooting Waveforms: SPI B Data 11-511.5 SPI B DataTrace 1: GCAP II IC chip enable at R539 (Note active high).Trac

Seite 73 - 5.5 Transmitter Alignments

November 11, 2004 6881094C12-A11-6 Troubleshooting Waveforms: Receive Serial Audio Port (SAP)11.6 Receive Serial Audio Port (SAP)Trace 1: 8 kHz frame

Seite 74 - UHF R2 (450–488 MHz) ±100 Hz

6881094C12-A November 11, 2004Troubleshooting Waveforms: Receive Baseband Interface Port (RX BBP) 11-711.7 Receive Baseband Interface Port (RX BBP)Tra

Seite 75 - High 4.5–5.0

November 11, 2004 6881094C12-A11-8 Troubleshooting Waveforms: Transmit Baseband Interface Port (TX BBP)11.8 Transmit Baseband Interface Port (TX BBP)T

Seite 76

Chapter 12 Schematics, Board Layouts, and Parts ListsThis chapter contains the schematics, board layouts, and parts lists for the SSE 5000 radio. Use

Seite 77

12-2 Schematics, Board Layouts, and Parts Lists: Transceiver (RF) BoardNovember 11, 2004 6881094C12-A12.1 Transceiver (RF) BoardFigure 12-1. NUE7337_

Seite 78

Schematics, Board Layouts, and Parts Lists: Transceiver (RF) Board 12-36881094C12-A November 11, 2004Figure 12-2. NUE7337_ Receiver Front-End CircuitC

Seite 79 - 5.6 Performance Testing

Chapter 1 Radio Description1.1 Physical Features of the RadioFigure 1-1 shows the physical features of the SSE 5000 portable radio. Figure 1-1. Physi

Seite 80

12-4 Schematics, Board Layouts, and Parts Lists: Transceiver (RF) BoardNovember 11, 2004 6881094C12-AFigure 12-3. NUE7337_ Receiver Back-End Circuit73

Seite 81 - Chapter 6 Encryption

Schematics, Board Layouts, and Parts Lists: Transceiver (RF) Board 12-56881094C12-A November 11, 2004Figure 12-4. NUE7337_ Transmitter and Automatic L

Seite 82

12-6 Schematics, Board Layouts, and Parts Lists: Transceiver (RF) BoardNovember 11, 2004 6881094C12-AFigure 12-5. NUE7337_ Frequency Generation Unit (

Seite 83

Schematics, Board Layouts, and Parts Lists: Transceiver (RF) Board 12-76881094C12-A November 11, 2004Figure 12-6. NUE7337_ Frequency Generation Unit (

Seite 84

12-8 Schematics, Board Layouts, and Parts Lists: Transceiver (RF) BoardNovember 11, 2004 6881094C12-AFigure 12-7. NUE7337_ DC Power88Z01E42A32VF9011VI

Seite 85 - 7.3 SSE 5000 Exploded View

Schematics, Board Layouts, and Parts Lists: Transceiver (RF) Board 12-96881094C12-A November 11, 2004Figure 12-8. NUE7337_ Antenna Switch and Harmonic

Seite 86

12-10 Schematics, Board Layouts, and Parts Lists: Transceiver (RF) BoardNovember 11, 2004 6881094C12-AFigure 12-9. NUE7337_ Transceiver (RF) Board Lay

Seite 87

Schematics, Board Layouts, and Parts Lists: Transceiver (RF) Board 12-116881094C12-A November 11, 2004Figure 12-10. NUE7337_ Transceiver (RF) Board La

Seite 88 - A R N I N

12-12 Schematics, Board Layouts, and Parts Lists: Transceiver (RF) BoardNovember 11, 2004 6881094C12-ANUE7337_ Transceiver (RF) Board Parts ListRef. D

Seite 89

Schematics, Board Layouts, and Parts Lists: Transceiver (RF) Board 12-136881094C12-A November 11, 2004C398 NOTPLACED 64AM DUMMY PART NUMBERC399 NOTPLA

Seite 90 - HOOK TOPSLOT

November 11, 2004 6881094C12-A1-2 Radio Description: Portable Radio Model Numbering System1.3 Portable Radio Model Numbering SystemPosition1-Typeo

Seite 91

12-14 Schematics, Board Layouts, and Parts Lists: Transceiver (RF) BoardNovember 11, 2004 6881094C12-AC727 2113740F03 CAP CHIP REEL CL1 +/-30 1.0C728

Seite 92

Schematics, Board Layouts, and Parts Lists: Transceiver (RF) Board 12-156881094C12-A November 11, 2004L550 2462587N59 CHIP IND 330 NH 5%L601 2462587V7

Seite 93 - 7.5.2 Volume Knob

12-16 Schematics, Board Layouts, and Parts Lists: Transceiver (RF) BoardNovember 11, 2004 6881094C12-AU101 5185633C23 MODULE DIRECT COUPLERU102 518513

Seite 94

Schematics, Board Layouts, and Parts Lists: VOCON Board 12-176881094C12-A November 11, 200412.2 VOCON BoardFigure 12-11. NCN6186_ VOCON Board Overall

Seite 95

12-18 Schematics, Board Layouts, and Parts Lists: VOCON BoardNovember 11, 2004 6881094C12-AFigure 12-12. NCN6186_ VOCON Board Overall Circuit Schemati

Seite 96

Schematics, Board Layouts, and Parts Lists: VOCON Board 12-196881094C12-A November 11, 2004Figure 12-13. NCN6186_ VOCON Universal Connector CircuitRep

Seite 97

12-20 Schematics, Board Layouts, and Parts Lists: VOCON BoardNovember 11, 2004 6881094C12-AFigure 12-14. NCN6186_ VOCON Flipper CircuitOEVCC*Q305*repl

Seite 98

Schematics, Board Layouts, and Parts Lists: VOCON Board 12-216881094C12-A November 11, 2004Figure 12-15. NCN6186_ VOCON Controller and Memory Circuits

Seite 99

12-22 Schematics, Board Layouts, and Parts Lists: VOCON BoardNovember 11, 2004 6881094C12-AFigure 12-16. NCN6186_ VOCON Controller and Memory Circuits

Seite 100

Schematics, Board Layouts, and Parts Lists: VOCON Board 12-236881094C12-A November 11, 2004Figure 12-17. NCN6186_ VOCON Audio and DC CircuitsVCC5Regu

Seite 101 - Chapter 8 Troubleshooting

6881094C12-A November 11, 2004Radio Description: SSE 5000 UHF Range 2 (450–488 MHz) Model Chart 1-31.4 SSE 5000 UHF Range 2 (450–488 MHz) Model ChartM

Seite 102 - 8.3 Power-Up Error Codes

12-24 Schematics, Board Layouts, and Parts Lists: VOCON BoardNovember 11, 2004 6881094C12-AFigure 12-18. NCN6186_ VOCON DC Clocks SMARTBATTERY16.8MH

Seite 103 - 8.5 Receiver Troubleshooting

Schematics, Board Layouts, and Parts Lists: VOCON Board 12-256881094C12-A November 11, 2004Figure 12-19. NCN6186_ VOCON Display–RF InterfaceESDSpark

Seite 104

12-26 Schematics, Board Layouts, and Parts Lists: VOCON BoardNovember 11, 2004 6881094C12-AFigure 12-20. NCN6186_ VOCON Spark Gaps E802SPARK_GAP12E801

Seite 105

Schematics, Board Layouts, and Parts Lists: VOCON Board 12-276881094C12-A November 11, 2004Figure 12-21. NCN6186_ VOCON Board Layout—Side 1B401B402B70

Seite 106 - MAEPF-27403-A

12-28 Schematics, Board Layouts, and Parts Lists: VOCON BoardNovember 11, 2004 6881094C12-AFigure 12-22. NCN6186_ VOCON Board Layout—Side 2B502B503B70

Seite 107 - 9.3 Power-Up Failure—Page 1

Schematics, Board Layouts, and Parts Lists: VOCON Board 12-296881094C12-A November 11, 2004NCN6186_ VOCON Board Parts ListRef. Des.Motorola Part Numbe

Seite 108 - Power-Up Failure—Page 2

12-30 Schematics, Board Layouts, and Parts Lists: VOCON BoardNovember 11, 2004 6881094C12-AC541 2113743M24 CAP CHIP 100000 PF +80-20% Y5VC542 2113743M

Seite 109 - 9.4 DC Supply Failure—Page 1

Schematics, Board Layouts, and Parts Lists: VOCON Board 12-316881094C12-A November 11, 2004R217 0662057M01 RES. CHIP 0 5% 20X40R218 0662057M64 RES. CH

Seite 110 - DC Supply Failure—Page 2

12-32 Schematics, Board Layouts, and Parts Lists: VOCON BoardNovember 11, 2004 6881094C12-AR728 0662057M98 RES. CHIP 10K 5% 20X40SH401 2685752E01 SHIE

Seite 111 - DC Supply Failure—Page 3

Schematics, Board Layouts, and Parts Lists: Control Flex 12-336881094C12-A November 11, 200412.3 Control FlexFigure 12-23. Control Flex Overall Circui

Seite 113 - Display Failure—Page 2

November 11, 2004 6881094C12-A1-4 Radio Description: Specifications for UHF Range 2 (450–488 MHz) Radios1.5 Specifications for UHF Range 2 (450–488 MH

Seite 114 - Display Failure—Page 3

12-34 Schematics, Board Layouts, and Parts Lists: Control FlexNovember 11, 2004 6881094C12-AFigure 12-24. Control Flex Board Layout—Side 1 Figure 12-2

Seite 115 - 9.6 Volume Set Error

Schematics, Board Layouts, and Parts Lists: Universal Flex 12-356881094C12-A November 11, 200412.4 Universal FlexFigure 12-26. Universal Flex Overall

Seite 116 - 9.7 Channel Select Error

12-36 Schematics, Board Layouts, and Parts Lists: Universal FlexNovember 11, 2004 6881094C12-AFigure 12-27. Universal Flex Board Layout—Side 1 Figure

Seite 117 - 9.8 Button Test

Schematics, Board Layouts, and Parts Lists: UCM 12-376881094C12-A November 11, 200412.5 UCMFigure 12-29. UCM Flex Overall Circuit SchematicMAEPF-28011

Seite 118 - 9.9 Top/Side Button Test

12-38 Schematics, Board Layouts, and Parts Lists: UCMNovember 11, 2004 6881094C12-AFigure 12-30. UCM Board Layout—Side 1 Figure 12-31. UCM Board Layou

Seite 119 - 9.10 VCO TX/RX Unlock

Appendix A AccessoriesMotorola provides the following approved optional accessories to improve the productivity of the SSE 5000 portable radio.A.1 Ant

Seite 120 - 9.11 VOCON TX Audio—Page 1

November 11, 2004 6881094C12-AA-2 Accessories: Keyload AccessoriesA.6 Keyload AccessoriesA.7 Microphones and Microphone AccessoriesA.8 Programming Cab

Seite 121 - VOCON TX Audio—Page 2

Appendix B Replacement Parts OrderingB.1 Basic Ordering InformationWhen ordering replacement parts or equipment information, the complete identificati

Seite 122 - 9.12 VOCON RX Audio—Page 1

November 11, 2004 6881094C12-AB-2 Replacement Parts Ordering: Fax OrdersU.S. Federal Government Markets Division (USFGMD)1-800-826-1913 Federal Govern

Seite 123 - VOCON RX Audio—Page 2

Glossary GlossaryThis glossary contains an alphabetical listing of terms and their definitions that are applicable to portable and mobile subscriber r

Seite 124 - 9.13 RX RF—Page 1

6881094C12-A November 11, 2004Radio Description: Notations Used in This Manual 1-51.6 Notations Used in This ManualThroughout the text in this publica

Seite 125 - RX RF—Page 2

November 11, 2004 6881094C12-AGlossary-2codeplug Firmware that contains the unique personality for a system or device. A codeplug is programmable and

Seite 126 - RX RF—Page 3

6881094C12-A November 11, 2004Glossary-3DTMF See dual tone multi-frequency.dual tone multi-frequencyThe system used by touch-tone telephones. DTMF ass

Seite 127 - RX RF—Page 4

November 11, 2004 6881094C12-AGlossary-4frequency Number of times a complete electromagnetic-wave cycle occurs in a fixed unit of time (usually one se

Seite 128 - RX RF—Page 5

6881094C12-A November 11, 2004Glossary-5liquid-crystal display An LCD uses two sheets of polarizing material with a liquid-crystal solution between th

Seite 129 - 9.14 TX RF—Page 1

November 11, 2004 6881094C12-AGlossary-6OSW See outbound signaling word.OTAR See over-the-air rekeying.outbound signaling wordData transmitted on the

Seite 130 - TX RF—Page 2

6881094C12-A November 11, 2004Glossary-7Radio Service SoftwareDOS-based software containing the feature set of a radio. See also CPS.random access mem

Seite 131 - TX RF—Page 3

November 11, 2004 6881094C12-AGlossary-8Serial Audio CODEC PortSSI to and from the GCAP II IC CODEC used to transfer transmit and receive audio data.S

Seite 132 - 9.15 Keyload Failure

6881094C12-A November 11, 2004Glossary-9termination An impedance, often resistive, that is connected to a radio as a dummy load, for test purposes.thi

Seite 133 - 9.16 Secure Hardware Failure

November 11, 2004 6881094C12-AGlossary-10Notes

Seite 134

Index-16881094C12-A November 11, 2004Index IndexAaccessoriesantennas A-1batteries A-1carry A-1chargers A-1dust cover A-1keyload A-2microphone accessor

Seite 135

November 11, 2004 6881094C12-A1-6 Radio Description: Notations Used in This ManualNotes

Seite 136

Index-2November 11, 2004 6881094C12-Aerror codesoperational 8-3power-up 8-2exploded view 7-3Ffield programming equipment 3-6FLASHport 1-1frequency gen

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Index-36881094C12-A November 11, 2004surveillance accessoriesearpieces A-2system clockstroubleshooting 8-1Ttest equipmentrecommended 3-1test mode, ent

Seite 138

Index-4November 11, 2004 6881094C12-AWwarning, caution, and danger notations 1-5warranty, commercial xiwaveforms, troubleshooting13 MHz clock 11-216.8

Seite 140

6881094C12-A*6881094C12*MOTOROLA, the Stylized M logo, and FLASHport are registered in the US Patent & Trademark Office. All other product or serv

Seite 141

Chapter 2 Theory of OperationThis chapter provides a detailed circuit description of the SSE 5000 transceiver and VOCON boards. When reading the theor

Seite 142

November 11, 2004 6881094C12-A2-2 Theory of Operation: Mode of Operation2.2 Mode of OperationThis section provides an overview of the radio’s receive

Seite 143

6881094C12-A November 11, 2004Theory of Operation: Mode of Operation 2-32.2.2 TransmittingWhen the radio is transmitting, microphone audio is passed t

Seite 144

November 11, 2004 6881094C12-A2-4 Theory of Operation: Power Distribution2.3 Power DistributionThis section provides a detailed circuit description of

Seite 145

6881094C12-A November 11, 2004Theory of Operation: Power Distribution 2-5even when the On/Off/Volume knob has been turned to the off position, power r

Seite 146

November 11, 2004 6881094C12-A2-6 Theory of Operation: Power DistributionTable 2-4 lists the supply voltages and the circuits that use these voltages.

Seite 147

6881094C12-A November 11, 2004Theory of Operation: Transceiver Board 2-72.4 Transceiver BoardThe transceiver (XCVR) board performs the transmitter and

Seite 148

Title PageSSE™ 5000UHF Range 2 (450–488 MHz) Portable Radio Service ManualMotorola, Inc.8000 West Sunrise BoulevardFort Lauderdale, Florida 333226881

Seite 149

November 11, 2004 6881094C12-A2-8 Theory of Operation: Transceiver Board2.4.1.3 Antenna PortsAntenna port J101 is a hot launch connector that interfa

Seite 150

6881094C12-A November 11, 2004Theory of Operation: Transceiver Board 2-92.4.1.5 Power Conditioning ComponentsDC power-conditioning components include

Seite 151

November 11, 2004 6881094C12-A2-10 Theory of Operation: Transceiver Board2.4.2.1.2 LNA (Low-Noise Amplifier)The SSE 5000 radio uses a discrete transi

Seite 152

6881094C12-A November 11, 2004Theory of Operation: Transceiver Board 2-11Figure 2-5. Abacus III (AD9874) Functional Block DiagramInput signal RXIF is

Seite 153

November 11, 2004 6881094C12-A2-12 Theory of Operation: Transceiver Boardcontrol IC (PCIC) that senses the output of a directional coupler and adjusts

Seite 154

6881094C12-A November 11, 2004Theory of Operation: Transceiver Board 2-132.4.3.4 Directional CouplerA directional coupler senses the transmitter forw

Seite 155

November 11, 2004 6881094C12-A2-14 Theory of Operation: Transceiver BoardThe initial design utilizes a cutoff frequency of 750 MHz, even though the ac

Seite 156

6881094C12-A November 11, 2004Theory of Operation: Transceiver Board 2-152.4.3.8.1 Power and ControlSince U104 is powered from switched B+, it makes i

Seite 157

November 11, 2004 6881094C12-A2-16 Theory of Operation: Transceiver BoardThe output is a DC voltage at pin 2 (VOUT) proportional to the temperature at

Seite 158

6881094C12-A November 11, 2004Theory of Operation: VOCON Board 2-172.4.4.2.3 ModulationTo support many voice, data, and signaling protocols, the SSE

Seite 159 - 11.1 List of Waveforms

ForewordThis manual includes all the information necessary to maintain peak product performance and maximum working time of the SSE 5000 portable radi

Seite 160 - 11.2 13 MHz Clock

November 11, 2004 6881094C12-A2-18 Theory of Operation: VOCON Board• Controller and Memory: The dual-core processor (U401) with the microcontroller un

Seite 161

6881094C12-A November 11, 2004Theory of Operation: VOCON Board 2-1921, and 22. Connections to the external accessory connector, which include serial c

Seite 162 - 11.4 32.768 kHz Clock Outputs

November 11, 2004 6881094C12-A2-20 Theory of Operation: VOCON BoardMicrocontroller Unit (MCU)The MCU portion of the dual-core processor controls recei

Seite 163 - 11.5 SPI B Data

6881094C12-A November 11, 2004Theory of Operation: VOCON Board 2-21Digital Signal Processor (DSP)The DSP portion of the dual-core processor performs s

Seite 164 - MAEPF-27494-O

November 11, 2004 6881094C12-A2-22 Theory of Operation: VOCON BoardUSB data minus comes from U302 pin 4 and this signal is sent to URXD1 of the dual-c

Seite 165

6881094C12-A November 11, 2004Theory of Operation: VOCON Board 2-23the Address(23:0) and Data(15:0) busses. The Flash memory contains host firmware, D

Seite 166

November 11, 2004 6881094C12-A2-24 Theory of Operation: VOCON BoardThe audio and power supply IC (GCAP II IC) has many functions. It supplies most of

Seite 167

6881094C12-A November 11, 2004Theory of Operation: VOCON Board 2-25Audio CircuitryA 13-bit CODEC, internal to the GCAP II IC and programmable by the d

Seite 168 - 12.1 Transceiver (RF) Board

November 11, 2004 6881094C12-A2-26 Theory of Operation: VOCON Board2.5.2.2.6 EEPOT U509The EEPOT is a digitally programmable potentiometer with 256 t

Seite 169 - MAEPF-27944-O

6881094C12-A November 11, 2004Theory of Operation: VOCON Board 2-27Side Connector Interface, Logic Level Translation, and Boot Data Path ControlThe di

Seite 170 - MAEPF-27943-O

Table of Contents iii6881094C12-A November 11, 2004Table of ContentsForeword...

Seite 171 - MAEPF-27947-O

November 11, 2004 6881094C12-A2-28 Theory of Operation: VOCON BoardWatchdog TimerThe digital-support IC monitors the position of the radio’s On/Off sw

Seite 172 - MAEPF-27941-O

6881094C12-A November 11, 2004Theory of Operation: VOCON Board 2-292.5.2.3.2 ESD Protection CircuitryNOTE: See Figure 12-13. NCN6186_ VOCON Universal

Seite 173 - MAEPF-27942-O

November 11, 2004 6881094C12-A2-30 Theory of Operation: VOCON BoardFigure 2-10. VOCON Board Connector J102 Most of the signals are extensions of circ

Seite 174 - MAEPF-27940-O

6881094C12-A November 11, 2004Theory of Operation: VOCON Board 2-31Table 2-11 outlines their functions as defined at the universal connector.2.5.3 Dis

Seite 175 - MAEPF-27945-O

November 11, 2004 6881094C12-A2-32 Theory of Operation: VOCON BoardProgrammable side buttons SB1, SB2, and SB3 are active-low (activated when side but

Seite 176 - MAEPF-27936-O

6881094C12-A November 11, 2004Theory of Operation: VOCON Board 2-33Figure 2-11. VOCON Transmit Audio Path2.5.5.2 Receive Audio PathRefer to Figure 2

Seite 177 - MAEPF-27937-O

November 11, 2004 6881094C12-A2-34 Theory of Operation: VOCON BoardFigure 2-12. VOCON Receive Audio Path2.5.6 Radio Power-Up/Power-Down SequenceThe r

Seite 178

Chapter 3 Test Equipment and Service AidsThis chapter provides lists of test equipment and service aids, as well as information on field programming e

Seite 179

November 11, 2004 6881094C12-A3-2 Test Equipment and Service Aids: Test EquipmentRL73063 BOS Adapter for SSE 5000R1512_ or equivalentFunction Generato

Seite 180

6881094C12-A November 11, 2004Test Equipment and Service Aids: Service Aids 3-33.3 Service AidsRefer to Table 3-2 for a listing and description of the

Seite 181

iv Table of ContentsNovember 11, 2004 6881094C12-A2.4.2 Receiver...

Seite 182

November 11, 2004 6881094C12-A3-4 Test Equipment and Service Aids: Service AidsRLN4062 Hot-air workstation, 120V Tool for hot-air soldering/desolderin

Seite 183 - 12.2 VOCON Board

6881094C12-A November 11, 2004Test Equipment and Service Aids: Service Aids 3-5ChipMaster Nozzles: 6680333E28 PA nozzle Soldering and unsoldering ICs

Seite 184 - MAEPF-27957-O

November 11, 2004 6881094C12-A3-6 Test Equipment and Service Aids: Field Programming3.4 Field ProgrammingThis family of radios can be aligned and prog

Seite 185 - MAEPF-27955-O

Chapter 4 Performance ChecksThis chapter covers performance checks used to ensure that the SSE 5000 radio meets published specifications. The recommen

Seite 186 - MAEPF-27951-O

November 11, 2004 6881094C12-A4-2 Performance Checks: Radio Test Mode4.2 Radio Test Mode This section provides instructions for performing tests in di

Seite 187 - MAEPF-27952-O

6881094C12-A November 11, 2004Performance Checks: Radio Test Mode 4-3NOTE: All displays are temporary and will expire without any user intervention. I

Seite 188 - MAEPF-27953-O

November 11, 2004 6881094C12-A4-4 Performance Checks: Radio Test ModeNOTE: Once your radio is in a particular test mode, you must turn off the radio a

Seite 189 - MAEPF-27948-O

6881094C12-A November 11, 2004Performance Checks: Radio Test Mode 4-54.2.3 Control Top Test ModeThis test mode is used to verify proper operation of a

Seite 190 - MAEPF-27949-O

November 11, 2004 6881094C12-A4-6 Performance Checks: Receiver Performance Checks4.3 Receiver Performance ChecksThe following table outlines the perfo

Seite 191 - MAEPF-27950-O

6881094C12-A November 11, 2004Performance Checks: Transmitter Performance Checks 4-74.4 Transmitter Performance ChecksThe following table outlines the

Seite 192 - MAEPF-27954-O

Table of Contents v6881094C12-A November 11, 2004Chapter 5 Radio Alignment Procedures... 5-15.1 Radio Alignm

Seite 193 - MAEPF-27938-O

November 11, 2004 6881094C12-A4-8 Performance Checks: Transmitter Performance ChecksNotes

Seite 194 - MAEPF-27939-O

Chapter 5 Radio Alignment ProceduresThis chapter describes radio alignment procedures for both the receiver and transmitter.5.1 Radio Alignment Test S

Seite 195

November 11, 2004 6881094C12-A5-2 Radio Alignment Procedures: Reading the Radio5.2 Reading the RadioSelect Tuner from the START menu. To read the radi

Seite 196

6881094C12-A November 11, 2004Radio Alignment Procedures: Transmitter Alignments 5-35.5 Transmitter Alignments5.5.1 SoftpotThe alignment screens intro

Seite 197

November 11, 2004 6881094C12-A5-4 Radio Alignment Procedures: Transmitter AlignmentsNOTE: Reference oscillator alignment is required after replacing (

Seite 198

6881094C12-A November 11, 2004Radio Alignment Procedures: Transmitter Alignments 5-5To align transmit power:1. Select the TX Power (Low or High) align

Seite 199 - 12.3 Control Flex

November 11, 2004 6881094C12-A5-6 Radio Alignment Procedures: Transmitter AlignmentsFigure 5-6. Transmit Power Alignment Screen (High Power)Figure 5-

Seite 200 - MAEPF-28007-O

6881094C12-A November 11, 2004Radio Alignment Procedures: Transmitter Alignments 5-75.5.4 Transmit Deviation Balance AlignmentThis alignment procedure

Seite 201 - 12.4 Universal Flex

November 11, 2004 6881094C12-A5-8 Radio Alignment Procedures: Transmitter Alignments8. Repeat Steps 2 through 7 for all frequencies.9. Left-click the

Seite 202 - MAEPF-28015-O

6881094C12-A November 11, 2004Radio Alignment Procedures: Performance Testing 5-96. Repeat the above process for all frequencies.7. Left-click the Pro

Seite 203 - MAEPF-28011-O

vi Table of ContentsNovember 11, 2004 6881094C12-A7.6.3 Disassemble the Control Top...

Seite 204 - MAEPF-28010-O

November 11, 2004 6881094C12-A5-10 Radio Alignment Procedures: Performance Testing4. Click on the “Program All” button to save the new calibration fac

Seite 205 - Appendix A Accessories

Chapter 6 EncryptionThis chapter describes the encryption capability of the SSE 5000 radio.6.1 Load an Encryption KeyTo load an encryption key:1. Refe

Seite 206 - A.9 Surveillance Accessories

November 11, 2004 6881094C12-A6-2 Encryption: Multikey FeatureNotes

Seite 207 - B.5 Telephone Orders

Chapter 7 Disassembly/Reassembly ProceduresThis chapter provides detailed procedures for disassembling/reassembling SSE 5000 radios and also includes

Seite 208 - B.8 Product Customer Service

November 11, 2004 6881094C12-A7-2 Disassembly/Reassembly Procedures: Handling Precautions7.2 Handling PrecautionsComplementary metal-oxide semiconduct

Seite 209 - Glossary Glossary

6881094C12-A November 11, 2004Disassembly/Reassembly Procedures: SSE 5000 Exploded View 7-37.3 SSE 5000 Exploded ViewThis section contains the SSE 500

Seite 210 - Term Definition

November 11, 2004 6881094C12-A7-4 Disassembly/Reassembly Procedures: SSE 5000 Exploded ViewTable 7-1. SSE 5000 Exploded View Parts ListItem Part Numb

Seite 211

6881094C12-A November 11, 2004Disassembly/Reassembly Procedures: SSE 5000 Exploded View 7-538 4385294E01 BUSHING, ANTENNA/INSULATOR 139 6185418

Seite 212

November 11, 2004 6881094C12-A7-6 Disassembly/Reassembly Procedures: Disassembly/Reassembly Procedures for Accessories7.4 Disassembly/Reassembly Proce

Seite 213

6881094C12-A November 11, 2004Disassembly/Reassembly Procedures: Disassembly/Reassembly Procedures for Accessories 7-7NOTE: The Motorola-approved batt

Seite 214

Table of Contents vii6881094C12-A November 11, 200412.3 Control Flex ...

Seite 215

November 11, 2004 6881094C12-A7-8 Disassembly/Reassembly Procedures: Disassembly/Reassembly Procedures for Accessories4. Re-install the baseplate asse

Seite 216

6881094C12-A November 11, 2004Disassembly/Reassembly Procedures: Disassembly/Reassembly Procedures for Accessories 7-97.4.4 Carry CaseThis section exp

Seite 217

November 11, 2004 6881094C12-A7-10 Disassembly/Reassembly Procedures: Disassembly/Reassembly Procedures for Radio Knobs7.4.5 Universal Connector Dust

Seite 218 - Glossary-10

6881094C12-A November 11, 2004Disassembly/Reassembly Procedures: Disassembly/Reassembly Procedures for Radio Knobs 7-117.5.1 Channel Select KnobThis s

Seite 219 - Index Index

November 11, 2004 6881094C12-A7-12 Disassembly/Reassembly Procedures: Disassembly Procedures for SSE 5000 Radio5. Using needle-nosed pliers or some ot

Seite 220

6881094C12-A November 11, 2004Disassembly/Reassembly Procedures: Disassembly Procedures for SSE 5000 Radio 7-131. Put the housing assembly (1) aside.2

Seite 221

November 11, 2004 6881094C12-A7-14 Disassembly/Reassembly Procedures: Disassembly Procedures for SSE 5000 RadioNOTE: Inspect the RF contact seal (25)

Seite 222

6881094C12-A November 11, 2004Disassembly/Reassembly Procedures: Reassembly Procedures for SSE 5000 Radio 7-157.7 Reassembly Procedures for SSE 5000 R

Seite 223

November 11, 2004 6881094C12-A7-16 Disassembly/Reassembly Procedures: Reassembly Procedures for SSE 5000 Radio7.7.2 Reassemble the Chassis Assembly1.

Seite 224 - *6881094C12*

6881094C12-A November 11, 2004Disassembly/Reassembly Procedures: Reassembly Procedures for SSE 5000 Radio 7-172. Push the chassis assembly into the ho

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